AI leads to intelligent welding of the future

From June 17th to 20th, the 28th Beijing-Essen Welding and Cutting Exhibition was grandly held at the Shanghai New International Expo Center. As the annual industry event in the field of welding and cutting, this Essent exhibition attracted over 800 enterprises from around the world to participate. Changsha Tianyi Intelligent Technology Co., Ltd. presented its AI-enabled digital and intelligent overall solution for welding factories, gathering global industry experts to jointly enjoy the industry innovation feast.

The new achievements in digitalization of welding factories lead to the innovation and development of the industry.

At this exhibition, Tianyi Welding presented itself under the theme of “AI Leading, Smart Welding for the Future”, showcasing its overall digitalization solution for welding factories. It particularly highlighted two application scenarios: A1+ process + quality and A1+ laser. It comprehensively demonstrated our technological breakthroughs and innovative achievements in the field of welding intelligence, attracting numerous domestic and overseas visitors to stop by for inquiries and exchanges.

By applying AI algorithms to analyze various signals during the laser welding process, and by using lasers and vision sensors to obtain information on the weld penetration depth and the weld pool image, it is possible to predict the geometric shape of the weld seam, the temperature distribution, and potential defects. This enables innovative applications in the field of laser welding and cutting.

01 Multi-laser coaxial wire feeding welding system: This equipment adopts dual-band laser composite technology, enabling seamless welding of such as copper; the coaxial wire feeding system breaks the directional limitation of side wire feeding， and the function of simultaneously feeding wire and powder can effectively improve the weld quality； compared to single-head coaxial wire feeding， it has lower cost and higher efficiency， and has great application value in fields such as new energy vehicle batteries and precision electronics.

02 Three-dimensional five-axis laser processing system: Highly efficient cutting, capable of flexibly switching between cutting, welding, and cladding modes. Strong stability, easy operation, and high cost-effectiveness. Integrated design makes installation convenient, supports custom processing area, can meet the diverse needs of different industries, and can easily handle various precision and large-scale workpiece processing.

03 Collaborative Robots + Laser Arc Composite/Handheld Laser Welding System: Utilizing laser and arc composite technology, it enables 6-10mm sheet metal welding without requiring groove openings. Compared to pure laser welding, it has lower requirements for joint gaps and higher efficiency than arc welding. The welding deformation is small. When combined with collaborative robots, it can balance portability and automation, and is suitable for various complex welding scenarios.

04 Rotating Wire Feed Precision Laser Welding Platform: The rotating wire feed laser welding platform, through the efficient linkage of the rotating wire feed and the motion axis, can easily achieve variable posture wire feeding welding and precisely handle complex welding conditions. The equipped push-pull wire feed machine can precisely feed wire for softer materials such as aluminum alloys, ensuring welding stability. In addition, the platform also supports wire feed additive function, effectively expanding application scenarios and providing reliable solutions for various welding needs.

The intelligent welding equipment on display not only has efficient and stable welding performance, but also, in combination with the Tianyi Welding AI large model, can automatically adjust parameters according to different welding scenarios and process requirements, achieving intelligent operation. This significantly improves welding efficiency and quality stability, effectively solving the problems such as quality fluctuations and complex processes that exist in traditional welding processes.

During the exhibition, the on-site technical sharing and exchange meeting held at Tianyi Welding booth enabled the company to jointly discuss the development trends and technological innovation paths of the welding industry with industry experts and enterprise representatives.

Based on a wealth of application cases, this presentation elaborated on the key technological research and application of various topics such as the overall digitalization solution for future welding factories, the empowerment of intelligent welding equipment for high-end manufacturing, and the AI-enabled intelligent welding solution for medium and thick plates. This sparked intense discussions and high-level attention from the participants present. Through in-depth exchanges with peers, Tianyi Intelligent gained a better understanding of market demands and industry pain points, thus clarifying the direction for subsequent technological research and product upgrades.

Accurately aligning with customer needs has led to widespread recognition and cooperation intentions.
This time, Tianyi Welding received a large number of professional visitors from all over the world. Among them were representatives and technical managers from well-known enterprises in the automotive, shipbuilding, aerospace and other fields. With advanced technology, high-quality products and a professional service team, Tianyi Intelligent Welding successfully attracted the attention of many potential customers. The atmosphere of on-site consultation and negotiation was lively. Many customers showed great interest in the intelligent welding solutions and equipment presented by Tianyi Welding and expressed their intention to further cooperate. Through face-to-face communication with customers, Tianyi Welding accurately grasped market demands and laid a solid foundation for subsequent product promotion and market expansion.

The 2025 Shanghai Essen Exhibition has come to a successful conclusion. However, as the leading provider of overall digital solutions for welding factories, Tianyi Welding has kept pace with the times and firmly embraced AI. On one hand, relying on its over 30 years of experience in the welding industry, tens of thousands of customer project cases, and rich process data, and on the other hand, by leveraging the welding factory digitalization management system it has developed, which generates interrelated data on welding such as processes, production, quality, materials, personnel, and equipment, it has become a unique presence in the industry. At the same time, it will utilize Tianyi Welding’s internationally leading welding pilot plant, and collaborate extensively with various schools, institutions, enterprises and other industry partners to form more abundant big data, establish a more excellent AI welding large model, and continuously enhance technical levels and enrich process data. With innovation-driven development, it explores a new future for achieving true welding intelligentization and contributes more to the digitalization development of the welding industry!