- The construction machinery industry stands as a vital domestic sector, characterized by its substantial scale and vibrant growth momentum.
- The company provides automated production lines and comprehensive solutions for engineering equipment within the construction machinery industry—including aerial work platforms, tower cranes, excavators, pump trucks, forklifts, and more.
- The company has developed a range of related technologies, including teach-free automatic positioning and welding systems, multi-layer multi-pass welding systems, automatic cutting systems, and omnidirectional welding positioning systems. Furthermore, the company has optimized existing client production processes by integrating these automatic positioning and welding systems, thereby achieving automated welding.
- We have developed an intelligent welding management system that enables the centralized management and precise allocation of on-site welding processes, while also allowing for the precise traceability of process information. This demonstrates the company's capabilities in providing comprehensive solutions within the construction machinery sector, as well as its strength in innovation and development within the industry.
Robotic Automated Welding
Aerospace Industry - Precision Manufacturing Solutions
Precise intelligent manufacturing processes ensure quality and significantly enhance the research and manufacturing standards of high-end aerospace components.
One-Stop Solutions for the Construction Machinery Industry
Tianyi Welding, since its establishment in 1992, has undergone over three decades of intensive development.Centered around the six core elements of “personnel, machine, materials, method, environment, and measurement" in welding quality management, it has constructed a comprehensive service framework across the entire industry chain,setting an outstanding example within the industry.
Man
Machine
Materials
Man — Personnel
Personnel directly involved in welding, commissioning, assembly, and quality inspection.
- Welders must be certified (e.g., pressure vessel welder qualification, TIG/MAG welding qualification).
- Skill levels of equipment operators, commissioning engineers, and assembly fitters.
- Personnel training, sense of responsibility, work proficiency, and safety awareness.
- Personnel stability, shift scheduling, and job assignments.
Machine — Equipment and Tooling
Refers to welding equipment, non-standard automated mechanisms, and jigs and fixtures.
- Welding Main Unit: Welding Machine, Robot Body, Positioner, Tilting Table, Linear Axis
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Non-standard Mechanisms: Pneumatic Fixtures, Servo Positioning Mechanisms, Wire Feeding Mechanisms, Torch Cleaning and Wire Cutting Mechanisms
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Jigs and Fixtures: Positioning Accuracy, Clamping Reliability, Repeatability
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Equipment Status: Maintenance, Aging, Malfunctions, Precision Drift, Program Stability
Materials — Materials and Consumables
Refers to welding base materials, auxiliary materials, and consumables
- Base Material: Carbon steel, stainless steel, aluminum alloy, galvanized sheet, etc.
- Welding Materials: Welding wire, welding rods, flux, shielding gas (argon, mixed gas).
- Incoming Workpiece Condition: Dimensional tolerances, deformation, surface oil stains, rust, coating.
- Batch consistency, incoming material quality stability.
The Results We Have Achieved
Established in 1992, Tianyi welding has undergone over 30 years of vigorous development to become a comprehensive service provider spanning the entire welding industry chain, integrating the six key elements of welding quality management: Man, Machine, Material, Method, Environment, and Measurement.
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Automated welding production line for aerial work platforms
The welding production line for aerial work platforms (including scissor-type, straight-arm type, and curved-arm type) is the core manufacturing process for forming the entire machine's structural components. It mainly completes the pro...Learn More -
Automated welding production line for the fork and frame of the scissor-type aerial work platform
The automatic welding production line for fork rods and undercarriage frames of medium fork-arm aerial work platforms is the core manufacturing procedure for forming key structural parts of the whole vehicle. It mainly completes cutting...Learn More -
Automated welding production line for the rear subframe of automobiles
The automatic welding production line for automotive rear subframes is the core manufacturing process for forming key automotive chassis structural components. It mainly completes the processes of cutting, assembly, welding, correction,...Learn More -
Automated welding production line for automotive shock absorbers
The automatic welding production line for automotive shock absorbers is the core manufacturing procedure for forming key automotive suspension structural components. It mainly completes cutting, assembly, welding, calibration and inspec...Learn More
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Download Engineering Machinery Industry Brochures
The company provides automated production lines and comprehensive solutions for engineering equipment within the construction machinery industry—including aerial work platforms, tower cranes, excavators, pump trucks, forklifts, and more...
On-site Demonstration of Application Scenarios
The company has developed a range of related technologies, including teach-free automatic positioning and welding systems, multi-layer multi-pass welding systems, automatic cutting systems, and omnidirectional welding positioning systems. Furthermore, by optimizing existing client production processes and integrating these automatic positioning and welding systems, the company has successfully achieved automated welding operations.
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Rotary Drilling Intermediate Platform Robotic Welding System
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The welding workstation on the middle platform of the rotary drilling rig
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Rotary Drilling Intermediate Platform Robotic Welding System
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Rotary Drilling Intermediate Platform Robotic Welding System
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Screw jack lifting machine base welding workstation
Related Videos
We have developed an intelligent welding management system that enables the centralized management and precise allocation of on-site welding processes, while also allowing for the precise traceability of process information. This demonstrates the company's capabilities in providing comprehensive solutions within the construction machinery sector, as well as its strength in innovation and development within the industry.
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We have built an authoritative qualification system that spans the entire chain of R&D, production, sales and service.