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Overview of the Construction Machinery Industry

Mobile Welding Robot System

The Walking Robot is a track-mounted, mobile welding robot system purpose-built to address the challenges of welding medium-to-large structural components in low-volume, high-mix production environments. By eliminating the reliance on large, complex fixed tooling and bringing the robotic welder directly to the workpiece, this system delivers a flexible, cost-effective automation solution for heavy industry applications.

Key Features & Advantages

 
  1. Flexible & Mobile Deployment

     

    The tracked platform allows the robot to move freely around the workshop, eliminating the need for dedicated rail systems or large fixed stations. This flexibility reduces labor costs and lowers the technical barriers to robotic welding, as it does not require highly specialized welders to operate.

     
  2. No Fixture Dependence

     

    Breaking the traditional reliance on large and complex fixtures, the Walking Robot adapts to the flexible welding needs of medium and large structural components. This significantly reduces the upfront cost and lead time for automation.

     
  3. Multi-Robot Collaboration

     

    The system supports coordinated operation of multiple welding carts, allowing for parallel work on large workpieces. This multi-robot approach drastically improves production efficiency and shortens cycle times.

     
  4. Low Investment & Small Footprint

     

    With its compact design and low initial investment compared to large fixed robotic cells, this system is ideal for small-to-medium enterprises looking to automate without major facility overhauls.

     
  5. Intelligent Welding Capabilities

     

    The robot can be equipped with advanced features such as 3D scanning, laser seam tracking, and programming-free intelligent welding modules, enabling high-precision, consistent welds with minimal operator input.

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  • Detailed Description

Technical Specifications

ProjectParameterProjectParameter
Product NameTTYB01010101Horizontal Welding Width4M
Welding RobotTY ARC12-2000Vertical Welding Height2.7M
Welding Power SourcePanasonic 500FT3DimensionsL1940×W1460×H1300
Water-Cooled TorchTYH18501W-CP-1Net Weight1100KG
Repeat Positioning Accuracy±0.03MMTrack DimensionsL1750×W1390×H400
Shielding GasCO₂ Welding: 100% CO₂MAG Welding: Ar 80%, CO₂ 20%Stainless Steel MIG: Ar 98%, O₂ 2% or Ar 97.5%, CO₂ 2.5%Track Width230MM
Welding PositionsFlat / Fillet / Vertical / Low-Current OverheadMinimum Turning Radius1200MM
Welding MaterialsCarbon Steel / Stainless SteelBattery Parameters72V 180AH
System Power30KWBattery TypeLead-Acid Battery
Rated Output CurrentNon-Pulse DC 500A, Pulse DC 400ATravel Safety Speed3 KM/H
Rated Output Voltage39VEndurance Mileage10KM

Applications

Designed specifically to meet the welding requirements of medium and large-sized structural components with small batches and multiple varieties, the Walking Robot is widely used in:

  • Steel Structure Manufacturing: Beams, columns, box girders, and structural frames
  • Construction Machinery: Booms, arms, and heavy equipment components
  • Railway & Bridge Engineering: Carriage underframes, side walls, and bridge steel structures
  • Shipbuilding & Offshore Engineering: Hull sections and heavy plate assemblies
  • Heavy Equipment & Mining: Mining machinery components and large pressure vessels

The Walking Robot represents a new paradigm in welding automation, offering a mobile, flexible, and intelligent solution for the challenges of heavy industry.ms.

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