Overview of the Construction Machinery Industry
Mobile Welding Robot System
Key Features & Advantages
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Flexible & Mobile Deployment
The tracked platform allows the robot to move freely around the workshop, eliminating the need for dedicated rail systems or large fixed stations. This flexibility reduces labor costs and lowers the technical barriers to robotic welding, as it does not require highly specialized welders to operate.
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No Fixture Dependence
Breaking the traditional reliance on large and complex fixtures, the Walking Robot adapts to the flexible welding needs of medium and large structural components. This significantly reduces the upfront cost and lead time for automation.
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Multi-Robot Collaboration
The system supports coordinated operation of multiple welding carts, allowing for parallel work on large workpieces. This multi-robot approach drastically improves production efficiency and shortens cycle times.
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Low Investment & Small Footprint
With its compact design and low initial investment compared to large fixed robotic cells, this system is ideal for small-to-medium enterprises looking to automate without major facility overhauls.
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Intelligent Welding Capabilities
The robot can be equipped with advanced features such as 3D scanning, laser seam tracking, and programming-free intelligent welding modules, enabling high-precision, consistent welds with minimal operator input.
Detailed Description
Technical Specifications
| Project | Parameter | Project | Parameter |
|---|---|---|---|
| Product Name | TTYB01010101 | Horizontal Welding Width | 4M |
| Welding Robot | TY ARC12-2000 | Vertical Welding Height | 2.7M |
| Welding Power Source | Panasonic 500FT3 | Dimensions | L1940×W1460×H1300 |
| Water-Cooled Torch | TYH18501W-CP-1 | Net Weight | 1100KG |
| Repeat Positioning Accuracy | ±0.03MM | Track Dimensions | L1750×W1390×H400 |
| Shielding Gas | CO₂ Welding: 100% CO₂MAG Welding: Ar 80%, CO₂ 20%Stainless Steel MIG: Ar 98%, O₂ 2% or Ar 97.5%, CO₂ 2.5% | Track Width | 230MM |
| Welding Positions | Flat / Fillet / Vertical / Low-Current Overhead | Minimum Turning Radius | 1200MM |
| Welding Materials | Carbon Steel / Stainless Steel | Battery Parameters | 72V 180AH |
| System Power | 30KW | Battery Type | Lead-Acid Battery |
| Rated Output Current | Non-Pulse DC 500A, Pulse DC 400A | Travel Safety Speed | 3 KM/H |
| Rated Output Voltage | 39V | Endurance Mileage | 10KM |
Applications
Designed specifically to meet the welding requirements of medium and large-sized structural components with small batches and multiple varieties, the Walking Robot is widely used in:
- Steel Structure Manufacturing: Beams, columns, box girders, and structural frames
- Construction Machinery: Booms, arms, and heavy equipment components
- Railway & Bridge Engineering: Carriage underframes, side walls, and bridge steel structures
- Shipbuilding & Offshore Engineering: Hull sections and heavy plate assemblies
- Heavy Equipment & Mining: Mining machinery components and large pressure vessels
The Walking Robot represents a new paradigm in welding automation, offering a mobile, flexible, and intelligent solution for the challenges of heavy industry.ms.
FAQ
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