HomeProductsComprehensive Welding Automation SolutionsOverview of the Automotive IndustryOverview of the Construction Machinery IndustryCollaborative Welding Robot System

Overview of the Construction Machinery Industry

Collaborative Welding Robot System

The Collaborative Welding Robot is a cart-mounted, flexible automation solution designed for low-volume, high-mix production environments. Built around a safe, user-friendly collaborative robot arm, this system eliminates the need for complex programming or dedicated safety fencing. It is specifically engineered to address the challenges of welding non-standard structural components with concentrated, long, and irregular weld seams, making it ideal for the steel structure, shipbuilding, and heavy machinery industries.

Key Features & Advantages

 
  1. Safe, Human-Collaborative Operation

     

    The collaborative robot arm operates without the need for safety fences, allowing it to work alongside human operators. This design makes it ideal for retrofitting into existing production lines without major facility modifications.

     
  2. Mobility & Flexibility

     

    Mounted on a sturdy cart, the system can be easily moved to different workstations or even to the workpiece itself. This flexibility is perfect for small-to-medium sized workshops handling large or irregularly shaped components.

     
  3. Intuitive & Low-Skill Programming

     

    With options like drag-to-teach and programming-free 3D camera guidance, the system significantly reduces the need for complex robot programming skills. This lowers the technical barrier to automation, allowing even novice users to operate the system efficiently.

     
  4. Specialized for Structural Welding

     

    The system excels at welding stiffeners, ribs, and partition plates on beams and columns. Its multi-layer and multi-pass welding software package is perfectly suited for handling the concentrated, long, and often irregular weld seams found in structural steel work.

     
  5. Cost-Effective Automation

     

    By leveraging existing welding power sources and eliminating the need for large, dedicated robotic cells, the collaborative robot offers an affordable entry point into welding automation, with a quick return on investment.

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  • Detailed Description

Technical Specifications

ConfigurationTY-F-09-Z-2-1TY-F-09-Z-2-1 (Recommended)TY-G-09-Z-2-1TY-G-13-Z-2-3Remarks
Robot Reach900mm900mm900mm1300mm
Torch Cooling MethodRefrigerated ChillerRefrigerated ChillerRefrigerated ChillerRefrigerated Chiller
Movement MethodCart-typeCart-typeCart-typeCart-typeOptional external track axis
SensorsNoneNoneNoneNo-Teach Camera
Welding Power SourceNBC-500MSICPanasonic 500FT3Panasonic 500FT3Panasonic 500FT3Can be modified from existing Panasonic digital welders
Welding Software PackageStandard multi-layer & multi-pass functionStandard multi-layer & multi-pass + arc tracking optionalStandard multi-layer & multi-pass function3D Camera Programming-Free
FeaturesHigh Cost-EffectivenessWith Fine Motion AdjustmentWith Cloud DatabaseProgramming-Free via 3D Camera

Applications

The collaborative welding robot is widely applicable in medium and heavy plate welding fields, including:

  • Steel Structure Construction: Welding beams, columns, and structural components
  • Shipbuilding & Offshore Engineering: Fabrication of ship hull sections and offshore equipment
  • Bridge Engineering: Manufacturing of structural bridge parts
  • Heavy Machinery: Construction and agricultural equipment components
  • Steel Furniture & General Fabrication: Custom metalwork with complex geometries

The Collaborative Welding Robot represents a new generation of flexible automation, combining the safety and ease-of-use of collaborative technology with robust welding performance. It is the ideal solution for manufacturers looking to automate welding processes without the complexity and high cost of traditional industrial robots.stems.

Notes

  • Standard torch length: 4 meters
  • Standard wire feeder extension cable: 10 meters
  • Standard welding ground cable: 70 mm², 10 meters in length
  • Standard robot heavy-duty cable: 10 meters
  • Standard power cable for the complete set: 5 meters; air hose: 10 meters

FAQ

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