演示产品 – 3D five axis laserwelding and cuttingsystem

Process Flow

Leveraging its expertise in welding, the company has collaborated with numerous prominent enterprises within the industry.

Equipment Components

Welding Main Unit

-Industrial Welding Robot + Welding Power Source (MAG/CO₂ Gas-Shielded Welding)
-Torch Cleaning & Wire Cutting Unit, Anti-Collision Sensor, Seam Tracking System

Fixtures and Positioning Mechanisms

-Dedicated hydraulic/pneumatic clamping fixtures to ensure precise plate-to-plate fit-up gaps
-Dual-station or single-station welding manipulators/tilting tables
-Quick-release locating pins and datum blocks to enable rapid changeovers

Auxiliary Systems

-Fume Extraction and Purification System; Gas Shielding Device
-Workpiece Conveyor Rollers or Loading/Unloading Stations
-Welding Parameter Monitoring and Fault Alarm System

Utilizing Tanyi Intelligent’s patented technology, the point laser seam-finding system automatically locates the weld seams on the reinforcement plate. Point laser seam-finding serves as a replacement for traditional contact-based sensing technologies, thereby enabling precise alignment of weld seams; compared to contact sensing, it offers superior efficiency and higher accuracy.

Process Characteristics

• Controlling Heat Input and Deformation in the Welding of High-Strength Steel Plates for Scissor Arms
• The weld seams on the backing plates are long and subject to high stress; therefore, they must be continuous, full, and free of porosity and cracks.
• A symmetrical welding sequence is employed to minimize twisting and angular deformation of the scissor arms.
• Highly flexible, capable of rapidly adapting to scissor-lift products of varying lengths and thicknesses.
• Replaces extensive manual welding, enhancing weld seam consistency and production throughput.

Product Specifications

Process Characteristics

To achieve automated, standardized, and highly efficient welding of the plate-to-arm joints in scissor-lift mechanisms—thereby enhancing structural load-bearing capacity and fatigue life—and to provide stable, reliable welded structural components for aerial work platform scissor assemblies, thereby supporting large-scale, intelligent production line operations.